FAQs

Frequently Asked Questions

Everything you need to know before your first repair.

The Product
What is Solar Patch?

Solar Patch is a fiberglass-reinforced repair patch with a peel-and-stick backing. Press it over the damaged area and it cures rock-hard in sunlight or under a UV light — no mixing, no measuring, no mess.

What surfaces does it work on?

Steel, aluminum, PVC, ABS, rubber, wood, fiberglass, and polyethylene — including surfaces most tapes and adhesives won't bond to, like polyethylene kayak and boat hulls.

Is it waterproof once cured?

Yes. Once cured, Solar Patch forms a rigid, waterproof bond — it's used below the waterline on boat hulls and on outdoor equipment exposed to weather year-round.

What sizes does it come in?

Solar Patch comes in three sizes: Small (3″ × 6″), Medium (6″ × 9″), and Large (9″ × 12″). Each size is available in 1, 3, and 12 packs.

Where is Solar Patch made?

Right here in the USA. Solar Patch is manufactured, family owned, and operated out of our facility in Pahrump, Nevada.

Application & Curing
How do I apply it?

Four steps: cut Solar Patch to size, peel back the liner, press it on with firm even pressure, then let it cure. That's the whole process — no tools, no chemicals to store.

How long does it take to cure?

5 to 10 minutes in direct sunlight. If sunlight isn't available, a UV light cures it just as well, on the same timeline.

What if it's cloudy, indoors, or nighttime?

Use a UV light instead of sunlight. It cures Solar Patch on the same timeline, so weather or working indoors doesn't hold up the repair.

Do I need to prep the surface first?

A clean, dry surface gives the best bond. Wipe away dirt, grease, or loose debris before pressing the patch on — no sanding or primer required.

Can I cut it to a custom shape?

Yes — Solar Patch can be cut to size and shape with scissors or a utility knife before you peel the liner, so it's easy to fit odd tears, corners, or curves.

Durability
Is Solar Patch fire rated?

Yes — it carries a Class 1 fire rating under ASTM E84-18 and BS 476 Part 7.

How much heat can it take?

Solar Patch is rated to 200°C dry and 90°C wet, with a flash point above 32°C under ASTM D93.

Will it hold up under impact?

Once cured, it's hammer-tested to hold under direct impact — built to outlast the surface it's protecting.

How long does a repair actually last?

Solar Patch is designed as a permanent repair, not a temporary fix — it's built to stay bonded through weather, heat, and regular use for the life of the surface it's applied to.

Shipping & Orders
How fast do orders ship?

Standard sizes typically ship within 48 hours.

Do you ship nationwide?

Yes — every order is manufactured and shipped from our Pahrump, NV facility, nationwide.

Do I need a UV light?

No — direct sunlight cures Solar Patch in 5 to 10 minutes, completely free. You only need a UV light when you're working indoors, at night, or when the weather won't cooperate. Any standard UV curing light works on the same timeline. We make our own — the UV Cure Light cures a patch in the same 5 to 10 minutes, anywhere, anytime.

How do I track my order?

You'll receive a shipping confirmation email with your tracking number as soon as your order leaves our Pahrump, Nevada facility. Most orders arrive within 3–7 business days.

What's your return policy?

Unopened pouches can be returned within 30 days of delivery for a full refund; return postage is the customer's responsibility. Because Solar Patch begins curing once exposed to UV light, opened pouches can't be returned. If your order arrives damaged, defective, or incorrect, we'll replace it or refund you at no cost — just email mikesimon@solarpatchusa.com.

Is Solar Patch safe to handle?

Solar Patch applies with no mixing and no chemicals to store — you peel, press, and cure. [FILL IN: add handling guidance from your Safety Data Sheet, e.g. whether gloves are recommended before curing, and confirm against your SDS before publishing.]